Culligan Medallist Series Especificações

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Cat. No. 01020401
Rev. A 10/15/07
DCO # 010173
Installation, Operation &
Service Instructions
with Parts List
© 2007 Culligan International Company
Culligan Medallist Series
®
Automatic Water Conditioner
Models from 2007
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Página 1 - Culligan Medallist Series

Cat. No. 01020401Rev. A 10/15/07DCO # 010173Installation, Operation & Service Instructions with Parts List© 2007 Culligan International CompanyC

Página 2

10 Culligan Medallist Series®What Is Hard Water?Water is said to be hard when it carries too high a concentration of calcium and magnesium. Acceptab

Página 3

Flow Diagram Flow Diagram 11ServiceRefer to Figure 3Raw water is allowed in the inlet to the top of the tank. The water is run through the resin up

Página 4 - Introduction

12 Culligan Medallist Series®BackwashRefer to Fig. 4Raw water is directed down the center of the manifold, up through the resin, out the top of the

Página 5 - Specifications

Flow Diagrams 13Regenerant DrawRefer to Fig. 5Raw water is directed from the inlet through the nozzle and into the throat. A vacuum is created and

Página 6 - Preparation

14 Culligan Medallist Series®Slow RinseRefer to Fig. 6Raw water is directed from the inlet through the nozzle and into the throat. A vacuum is creat

Página 7 - Application

Flow Diagram 15Fast Rinse / RefillRefer to Figure 7Raw water is directed from the inlet, through the eductor and inlet to the top of tank, down the

Página 8 - Location

Controller Features 16 Culligan Medallist Series®ControlThe Culligan Medallist Series™ water softener. It can be programmed as either a time clock or

Página 9 - Basic Principles

Controller Features 17Circuit BoardRefer to Figure 8 for all circuit board connections. Power terminals are located along the side edge of the cir

Página 10

18 Culligan Medallist Series®RegenerationThere are several conditions that will cause the control to trip a regeneration. The “REG” enunciator will

Página 11 - Flow Diagram

Installation Installation 19PlacementRefer to Figure 9 for system placement.• Set the media tank on a solid, level surface near water, drain and el

Página 12 - Backwash

Attention Culligan Customer:The installation, service and maintenance of this equipment should be rendered by a qualied and trained service technicia

Página 13 - Regenerant Draw

20 Culligan Medallist Series®Mount The Control Valve - 1” ControlSee Figure 11 for a visual on mounting the control valve to the tank.• Assemble th

Página 14 - Slow Rinse

Installation 21Eductor Nozzle Replacement:• Remove the three screws on the eductor cap and remove the cap.• Remove the eductor assembly.• Remove

Página 15 - RINSE &

Bypass Valve Installation - 3/4” Medallist Time Clock Units OnlyThe bypass valve connects directly to the backplate of the valve with a pair of coupl

Página 16 - Controller Features

Installation 23To bypass, turn the blue knob clockwise (see directional arrow on end of knob) until the knob stops as shown. DO NOT OVERTIGHTEN! (F

Página 17 - 1 2 3 4 5 6 7 8

24 Culligan Medallist Series®Connect the Brine LineRefer to Figures 18 & 19.• Measure a length of brine line sufcient to reach from the brine

Página 18 - Regeneration

Electrical ConnectionsThe power cord needs to be connected to the plug-in transformer, wire orientation is not critical. Figure 21 shows the cord atta

Página 19 - Installation

26 Culligan Medallist Series®Capacity and Salt SettingsAs mentioned previously, the softener will regenerate once the amount of water equal to the t

Página 20

Settings 27Table 6 - Salt DosageSalt DosageCapacity160 lb. Brine Tank “A” Dimension Secondary Only250 lb. Brine Tank “A” Dimension 375 lb. Brine T

Página 21 - Bypass Connections

28 Culligan Medallist Series® Example - Timeclock: Softener Model Medallist 2 Capacity @ 9 lb. Salt Dosage: 25,100 Grains Compensated Water Hardn

Página 22

Settings 29Fill the Salt Storage ContainerFill the salt storage container with water until the level reaches about 1 inch above the salt support pl

Página 23 - A screwdriver shank may be

Installation, Operation and Service Instructions with Parts ListCulligan Medallist Series®Automatic Water ConditionerModels from 2007Table of Contents

Página 24

Dip Switch DefinitionsThe circuit board is shipped with all DIP switches in the off position. Prior to programming the controller some DIP switches may

Página 25 - Time Clock Operation

Programming 31Setting Display Range Limits Default CommentsTime of Day 12:00 AM - 11:59 PM (12hr)00:00 - 23:59 (24hr)12:00 PM 12:0012 / 24 hour fun

Página 26 - Settings

32 Culligan Medallist Series®Make sure either inlet water supply is turned off, then supply power to the timer. The display will power up ashing “1

Página 27

Programming 33Regeneration Interval (Time Clock Back-up) This setting is used to set the days between regeneration when time clock back-up is activ

Página 28

Batch Set Point This setting is used to set the trip point for regeneration when in ow meter operation. It will only appear if a ow meter is connect

Página 29 - Brine Valve “A” Dimension

Programming 35Table 8 - Suggested Brine Draw / Rinse TimesSalt DosageBrine Draw/Slow Rinse Time (Minutes)8” Tank 10” Tank 12” Tank3 53 X X4 55 X X5

Página 30 - Programming

36 Culligan Medallist Series® 36 Culligan Medallist Series®Manual Control CyclingThe control can be manually cycled through a regeneration to troub

Página 31 - Hidden Programming Menu

Manual Cycling 371. Press the status button to move past the programming steps until the display is blank. From blank display press the “+” key.

Página 32 - Time of Regeneration

38 Culligan Medallist Series®The service mode allows one to view the instantaneous ow rate, the gallons remaining before the softener signals for r

Página 33 - Brine Draw / Slow Rinse Time

Service Check 39Capacity Remaining (gal/ L) This display will only show if the ow meter is attached to the control. The display shows the gallons

Página 34 - Blank Display

Introduction 4 Culligan Medallist Series®The Culligan Medallist Series™ 8” Water Softeners are tested and certied by WQA against NSF/ANSI Standard

Página 35

40 Culligan Medallist Series®Final Start-UpRegenerationThere are several conditions that will cause the control to trip a regeneration. The “REG” e

Página 36 - Manual Cycling

Operation, Care & Maintenance 41Before Leaving the Installation SiteSanitize the water softener. See sanitizing procedure on page 42.Ensure tha

Página 37 - Manual Cycling 37

Sanitizing ProcedureA water softener in daily use on a potable water supply generally requires no special attention other than keeping the salt tank 

Página 38 - Service Check

Operation, Care & Maintenance 43Application ProblemsMany service problems are not due to equipment malfunction, but rather to misapplication or

Página 39 - Statistical Function Timeout

44 Culligan Medallist Series®Troubleshooting GuideProblem Cause Solution1. Unit has blank display. A. Unit has no power. A. Verify that unit is c

Página 40 - Final Start-Up

Troubleshooting Guide 45Problem Cause Solution6. Loss of water pressure. A. Inadequate mineral in media tank. A. See problem 7 & 8.B. Contr

Página 41 - Care and Cleaning

46 Culligan Medallist Series®Problem Cause Solution12. Unit fails to draw brine or chemical.A. Drain line ow control is plugged. A. Clean drain

Página 42 - Check the System

Circuit Board Troubleshooting 47Circuit Board TroubleshootingError ModeWhen a failure is detected, the control will generate and display an error o

Página 43 - Application Problems

48 Culligan Medallist Series®Listed below are some other circuit board problems and their explanations:– Board skips the service position or only s

Página 44 - Troubleshooting Guide

Test Description Display Information Action TriggerStart Test Mode All LCD segments lit DIP switch #1 set to on, all others offSoftware version Softwa

Página 45 - Troubleshooting Guide 45

Specifications Specications 5Culligan Medallist Series™ Water Conditioner With Timeclock Or Soft-Minder® Meter8” Model 30 Model 45 Model 60 ModelCon

Página 46

50 Culligan Medallist Series®Familiarize yourself with the replacement procedures and component parts thoroughly before attempting any repair.Circui

Página 47 - Circuit Board Troubleshooting

Drive Motor Assembly1. Remove the drive motor cam switches by removing the one screw holding the switches to the motor.2. Remove the E-ring holding

Página 48 - Test Mode

52 Culligan Medallist Series®Seal Pak AssemblyFollow the instructions for replacing the drive motor assembly through step 7, then continue as follow

Página 49

Service 53Backwash Flow ControlRefer to gure 13, page 20 and the following instructions for replacement of the backwash ow control:1. Remove the

Página 50 - Circuit Board

Wiring DiagramYELREDBRNBRNCIRCUIT BOARDGEARMOTORBLK BLKBLKBLKBLKBLKCIRCUIT BOARDBRNBRNREDYELGEARMOTORMOTORHOMESWITCH(BOTTOM)MOTORPOSITIONSWITCH(TOP)PO

Página 51 - Drive Motor Assembly

Appendix ATable 1 - Maximum Allowable Drain LengthOperating Pressure 0 ft (0 m) 2 ft (0.6 m) 4 ft (1.2 m) 6 ft (1.8 m) 8 ft (2.4 m) 10 ft (3 m)30 psi

Página 52 - Eductor Assembly

1” Softener ValveParts List 56 Culligan Medallist Series®FOLLOWER ONLY863109312563634736363363116334849109863312634563736363631163FOLLOWER ONLY3/4” M

Página 53 - Backwash Flow Control

Parts List 57FOLLOWER ONLY863109312563634736363363116334849109863312634563736363631163FOLLOWER ONLY3/4” Softener Valve

Página 54 - Wiring Diagram

58 Culligan Medallist Series®1" SOFTENER BODY25151416195547182515141618131206138393726613917613461323361283031611318632423222164633526362632423

Página 55 - Appendix A

Parts List 5982837184727050585952576059435751555354568385728482A72

Página 56 - Parts List

Preparation 6 Culligan Medallist Series®Component DescriptionThe water conditioner is shipped from the factory in a minimum of three cartons. Remove

Página 57 - 3/4” Softener Valve

60 Culligan Medallist Series®Power Valve Service Parts ListItem # Part # DESCRIPTION Quantity/PackValve Size3/4” Valve 1” Valve1A 01013976 Control V

Página 58 - 1” Softener Valve

Parts List 61Item # Part # DESCRIPTION Quantity/PackValve Size3/4” Valve 1” Valve00440516 Insert, Brine Line Connector, 1/2” 1 Each X38B P1002205 N

Página 59 - Parts List 59

62 Culligan Medallist Series®Item # Part # DESCRIPTION Quantity/PackValve Size3/4” Valve 1” Valve75A 01010783 1” Copper Adapter Kit, (1” Bypass) 1 E

Página 60

textService Parts KitsPart No. Description01-0162-67 Power Valve Seal Rebuild Kit (#62)Seal PackEductor Sleeve w/ O-RingsBrine Piston w/ O-Rings01-016

Página 61 - Parts List 61

Part No. Description00440821 Tank Assembly, 8”, Complete01016389 Tank Assembly, 10” x 40”, Complete01016390 Tank Assembly, 10” x 54”, Complete00441897

Página 62

Parts List 651543216” and 18” Brine SystemsItem No. Part No. Description- 01-0187-05 Brine System, 250 lb- 01-0187-15 Brine System, 375 lb1 01-0187

Página 63 - Service Parts Kits

Brine ValveItem No. Part No. Description- 01018706 Brine Valve1 01018710 BLFC Elbow - 0.45 gpm01018711 BLFC Elbow - 0.8 gpm2 P1020194 Brine Well Cap -

Página 64 - Conditioner Tank

Parts List 675413211” Brine SystemItem No. Part No. Description- 01-0187-70 Brine System, 156 lb1 01-0187-69 Replacement Tank, 156 lb2 01-0189-10 C

Página 65 - 16” and 18” Brine Systems

Preparation 7ApplicationWater quality - Verify that raw water hardness and iron are within limits. Note the hardness for setting the salt dosage an

Página 66 - Brine Valve

8 Culligan Medallist SeriesLocationSpace requirements - Allow 6-12 inches (15-30 cm) behind the unit for plumbing and drain lines and 4 feet (1.3 m

Página 67 - 11” Brine System

Basic Principles Basic Principles 9TermsBrine - A solution of water and salt used to regenerate the resinDistributor - A pipe with slits that allows

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